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Duplex Round Bar Grade Guide

Material Guide

Duplex 2205 vs 2507 Round Bar: Grade Guide for High-Pressure Applications

By Ragnar Metals & Tubes Engineering Team • October 14, 2026 • 7 min read

Duplex stainless steel round bars are the starting material for machined valve bodies, pump shafts, subsea connectors, and high-strength fasteners. Choosing between Grade 2205 and Grade 2507 affects not just material cost but corrosion performance, machinability, and compliance with project specifications. This guide gives you the numbers to decide.

Key Standards for Duplex Round Bar

Unlike pipe (ASTM A790) or fittings (ASTM A815), duplex round bars fall under two main standards depending on end use:

  • ASTM A276: Standard specification for stainless steel bars and shapes — the primary standard for duplex bars in structural and machined-part applications
  • ASTM A182: Standard specification for forged or rolled alloy and stainless steel pipe flanges, forged fittings, and valves — covers bars when specified as flange or valve blanks (e.g., Grade F51 = 2205, Grade F53/F55 = 2507)
  • ASTM A479: Stainless steel bars and shapes for use in boilers and other pressure vessels

Grade 2205 (UNS S32205) Round Bar — Mechanical Properties

PropertyASTM A276 S32205 Min.
Yield strength (0.2% proof)450 MPa (65 ksi)
Tensile strength655 MPa (95 ksi)
Elongation25% min.
Hardness (max)293 HB
PREN> 34 (typically 36-38)
Ferrite content40-60% (ASTM E562)
Size range (typical stock)10mm to 250mm diameter

Grade 2507 (UNS S32750) Round Bar — Mechanical Properties

PropertyASTM A276 S32750 Min.
Yield strength (0.2% proof)550 MPa (80 ksi)
Tensile strength795 MPa (115 ksi)
Elongation15% min.
Hardness (max)310 HB
PREN> 41 (typically 42-45)
Ferrite content40-60%
Size range (typical stock)10mm to 200mm diameter

Chemical Composition Comparison

ElementGrade 2205 (S32205)Grade 2507 (S32750)
Chromium (Cr)22.0-23.0%24.0-26.0%
Nickel (Ni)4.5-6.5%6.0-8.0%
Molybdenum (Mo)3.0-3.5%3.0-5.0%
Nitrogen (N)0.14-0.20%0.24-0.32%
Carbon (C max)0.030%0.030%

The higher nitrogen in 2507 (0.24-0.32% vs. 0.14-0.20%) is what drives its superior strength and pitting resistance — nitrogen is a strong austenite-stabiliser and strengthener in duplex grades.

Application Decision Guide

ApplicationGradeStandard / Grade Ref
Valve bodies — process plant, moderate Cl-2205ASTM A182 F51
Valve bodies — seawater, offshore2507ASTM A182 F53 or F55
Pump shafts — chemical plant2205ASTM A276 S32205
Pump shafts — seawater lift, desalination2507ASTM A276 S32750
Subsea connector bodies2507ASTM A182 F55, NORSOK M-630
Machined flange blanks2205 or 2507ASTM A182 F51 / F53
High-strength bolts / studs2507 or 6MoASTM A276 / NACE MR0175
Structural brackets — marine2205ASTM A276 S32205

Machinability Notes

Both grades machine harder than 316L: their high nitrogen and work-hardening rate mean slower cutting speeds and sharp tooling are required. 2507 is marginally harder to machine than 2205 due to higher nitrogen. For CNC turning, typical surface speeds are 80-100 m/min for 2205 and 70-90 m/min for 2507 using carbide inserts with flood coolant. Note that duplex bars should not be cold drawn to improve machinability — cold work disrupts the ferrite/austenite balance and can reduce corrosion resistance.

Heat Treatment Condition

All duplex bars must be supplied in the solution-annealed and quenched condition. Solution anneal temperature: 1020-1100°C (2205) or 1080-1130°C (2507), followed by rapid water quench. This dissolves any sigma phase or secondary phases that form during hot working and ensures the correct ferrite/austenite balance.

Duplex Round Bar — Fast Quotes

Ragnar Metals supplies duplex 2205 and super duplex 2507 round bars in ASTM A276, A182, and A479 to EN 10204 3.1 MTC. Sizes from 10mm to 250mm diameter with 3rd-party inspection, PMI reports, and short lead times from Mumbai.

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Related pages: Round Bars & Hex Bars • Duplex vs Super Duplex Guide • Duplex Flanges

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